Cocoa butter equivalents cbe, of which shea butter is one, are composed of vegetable fats derived. A sample shea butter processing business plan template. Shea butter and its processing impacts on the environment. How to make shea butter soap three ways countryside. The shea butter production process involves cracking, roasting, milling, separating oil, boiling, and cooling. Currently, adisa is processing one bag of shea nuts to make 2 calabash local bowls used for measurement and packaging of shea butter. Adams, 2015, the gwp for the improved shea butter production process is close to the traditional. The process parameters studied with their ranges were sample weight 100 200 g. However, when considering higher firewood measurements from other studies jibreel et al. The extraction process which involve mixing of the.
Shea butter market analysis report 2025 global forecasts. The roasted nuts are carried to a nearby village where there is a grinding mill. An article from aak personal care shea butter extract for. Shea butter is economically important to malian rural women, because they can support the diverse financial needs of their families through the additional income generated from shea butter production. Development of a smallscale indigenous shea butter. The growth appears as very fine, thin dark or black filamentous structures rising from the surface of the shea butter. The shea project for local conservation and development the shea project, conceived in 1990, is an integrated conservation and development project which now covers an area of over 10,000 square miles 160,000 square kilometers across. The process that creates refined shea butter starts with the raw product. Production process and procedure shea nut processing actually starts. Nigeria exports shea butter mainly to the eu and us. Women usually work together and help each other, which makes the work easier, more interesting.
The shea project for local conservation and development the shea project, conceived in 1990, is an integrated conservation and development project which now covers an area of over 10,000 square miles 160,000 square kilometers across northern uganda, where over 400 communitybased groups have been introduced to the project, their total. Jan 22, 2020 a shea butter production machine can produce as much as 10 tons per day running an average of 18 hours daily. Refined refined shea butter is white in color, odorless and hard and sometimes grainy and texture. Sep 10, 2019 but shea butter is so much more than natures moisturizer. The nuts are fed into the machine to remove the fats. Tapping into nigeria shea butter potential for poverty. Shea butter production processing and technologies in west africa shea production, the process of extraction falls into 3 main categories. In this article, we apply the mfa process to shea butter production. During the refinement process, raw shea butter is subjected to extremely high heat. We are also in business to make profits and to give our customers value for their money.
Sana has been producing and selling shea butter for over ten years. The process of shea butter production is as follows. Shea butter, and its byproducts from processing, has also been used in making traditional cosmetics and other widespread cultural practices. Production of shea butter on a semiindustrial scale purchase of shea nuts, cocoa beans, coffee etc sale of shea butter sale of shea nuts, cocoa beans, coffee etc. The fats are then collected and stored in appropriate containers. The semi mechanized method of shea butter processing has also introduced an improved technology for roasting the kernel after it has been broken into tiny pieces. This is the product of one five pound bag of shea nuts. Ghanian women are using traditional methods and almost the whole shea butter production process is made solely with hands, just like centuries ago. Design and fabrication of shea nut rotary dryer for shea. The use of moldy shea butter places persons with skin. The women then grind the nut pieces finely into a paste. At each firm an interview was held with either the.
After payment, text your full name, email address and title shea butter production pdf to 07033378184. The traditional method of shea, butter production is shown in figure 1. Shea nuts are the extracted fruit of a shea tree that grows wild in west africa. An example of costing shea butter cost of production kalophin shea butter extractors assoc order 2 tons 4000 lbs or 2000 kgs 40 women total 50 kgs each 2000 kgs cost breakdown to produce 1. Notwithstanding the economic importance of this tree, the process of extracting butter from the raw shea nuts still remains rudimentary and very. Shea butter production processing and technologies. Shea butter has long been used in subsaharan africa for.
The ivorycolored fat from the african shea tree, shea butter is a triglyceride fat with stearic and oleic acids. Igo production togo sarl 100% industrial producer of shea butter to exploit a shea butter plant with specialy developed machines to produce a high grade quality of shea butter. Shea butter is a slightly yellowish or ivory colored natural fat extracted from the seed of the african shea tree by crushing and boiling. Improve product quality through better process control and cleaner working environment. In west africa shea production, the process of extraction falls into 3 main categories.
Development and testing of indigenous shea butter processing. Lovett, in specialty oils and fats in food and nutrition, 2015 5. Also, the colour of the shea butter became white after the oil was bleached. The shea butter value chain production, transformation and marketing in west africa wath technical report no. Source of one of africas most ancient food oils, the shea butter tree. We run a 75mtpd shea fractionation and refining plant targeted at producing shea stearin, shea olein and shea latex at very high quality to meet international standards. The semi mechanized method of shea butter processing has also introduced an improved technology for. How to start shea butter production in nigeria or africa. Hence ther, e is every need to address all these shortcomings involve in shea butter production. The next stage is the mixing or oil extraction, this is the most complex operation in the production process.
The federal polytechnic shea butter processing plant is the first complete indigenous processing plant that has been established in the polytechnic after elaborate research work on the development of all components of the plant. Shea butter promotes collagen production and helps protect the current collagen in the skin helping it maintain its elasticity and naturally fills fine lines. It is one of the most popular and common kinds of shea butter available. Shea tree displaying abundant fruit production source. It is widely used in cosmetics as a moisturizer and salve. It is used in food preparation, but can also be used in skin and hair care products. Shea nut cake snc, the residue that remains after the extraction of shea butter, serves as excellent fuel. Containing vitamins a, e and f protect skin from sun damage, radiation, dark spots and can help prevent early signs of aging. And depending on the machine specification, it could produce more. Vitellaria paradoxa and approaches to extend shelflife by.
This process has been described by weyland 1992 as a means of. Shea butter production process was observed in three firms. Pdf shea vitellaria paradoxa butter production and resource. Vol 1, issue 1, 2014, issn 20012837 42 owner of the firm, or a senior staff heading the production unit.
The crude shea butter is first delatexed removal of the gums and then fractionated into shea olein and shea stearin. In the process, the majority of the effective agents are also removed. The most important centres of shea butter production are in sissili province and ziro province. A technological innovation systems perspective on the. However, little is known on the butter quantity involved in trade, due to. Major production constraints in the shea industry include. Shea nuts are primarily grown in west and central africa in the semiarid sahel, referred to by traders as the shea belt. Talbot, in reducing saturated fats in foods, 2011 use a softer fraction of cocoa butter. Shea butter is priced lower per kg if bought in large quantities.
Impact of the shea nut industry on womens empowerment in. Once the raw nuts are purchased they are cracked by pounding and then roasted. Over two million women in african countries produce shea butter for cash and consumption botang, 1992. Most importantly, the bridge press does not significantly increase the technical efficiency of the traditional process. For example, kneading by hand requires an average of three hours university of st.
Shea butter processing, shea butter market analysis. Adisa currently produces two calabash bowls full of shea butter per week. Traditional shea butter production methods are physically demanding and inefficient, and the end product also lacks quality. Butyrospermum parkii, butyrospermum paradoxum sapotaceae. It is stable at room temperature and eliminates the process of hydrogenation, preventing the generation of trans unsaturated fatty acids, acting as a healthy alternative for margarine production. It is a week long process to extract shea butter from the shea nut.
It grows profusely in the wild without any special nourishment and. Seven shea butter producers were visited in the shea districts of soroti, lira, pader, otuke and moyo. Mold in shea butter shea butter made from unclean nuts is the source of moldy shea butter. Shea nut and butter production in burkina faso wikipedia.
Pdf problems of shea butter processing in africa researchgate. Opportunities and challenges in the improvement of the shea. The tree, which can reach between 10 and 15 meters in height, has a short. They fill four large tubs with water, which they carry on their heads.
The shea butter produced in the mossi plateau region of burkina faso has higher average stearic acid percentage and is thus harder than the shea butter from other west african regions. Interannual variation of shea nut yields from vitellar. Just as palm oil and shea butter, for example, can be fractionated for use in cbes so cocoa butter itself can also be fractionated in a similar way to separate a softer, more unsaturated fraction from a harder, more saturated fraction. The people involved in shea butter production are too poor to afford the necessary things that will improve th e production of shea butter and also, they sell the product at a 15. Shea vitellaria paradoxa butter production and resource. We are in the shea butter processing line of business to engage in the production of shea butter and related products. Sources shea butter is an oil extract from the kernel of the sheanut produce of the shea tree vitellaria paradoxa syn. Women usually work together and help each other, which makes the work easier, more interesting and relaxed. Shea butter is a versatile plant fat extracted from kernels of shea nuts, seeds of shea trees vitellaria paradoxa. Though a fat, it is not extracted in a fluid state like other oils, but is processed in the form of a white, odourless, and nearly tasteless creamy paste or similar to firm butter. Shea butter, dry extraction, model equations, optimization, oil yield.
Development of model equations for selecting optimum. Molds can be found growing on the surface of shea butter. The nextt project includes a lakaji project development facility pdf. Page 2 of 6 ao saba am, okafor jo, adeniyi od, egwim ec, tsado dg 2018 design and fabrication of shea nut rotary dryer for shea butter production in nigeria. Improve the working conditions of shea butter making by reducing the exposure to wood smoke.
Wait for wild shea fruit to ripen collect wild fruit extract kernel from fruit wash kernels dry kernels and sort for quality crush kernels roast crushed kernels mill. Boil emulsified oil to eliminate water and sanitize. Thus, the nature of input requirement and production process. The project team the shea butter production process characterization exercise was led by sachibu mohammed with guidance from enno heijndermans. Shea butter is a product extracted from the fat of the shea nut. Most shea butter available to the general public outside west africa is white and odorless, in other words it has been refined to remove the natural scent and color of natural shea butter. Next, the women collect four 80kg bags of shea nuts to wash in the freshly drawn water. Shea butter has long been used in subsaharan africa for medicinal, culinary, and other applications and serves as a cocoa butter equivalent in the manufacture of chocolate as well as an ingredient in cosmetics. In a remote region of unforgiving drought, famine and poverty, the karite tree has sustained life since it began. Stearic acid hardens the bar while oleic acid contributes to a stable lather while conditioning, moisturizing and making skin silkier and softer.
The entire shea butter production process currently involves 14 individual steps. Nigeria has comparative advantage in the cultivation, processing and export of crude shea butter in africa over her counterparts due to the large arable land available for production and the conducive climatic condition. The process was also explained at each of the other firms visited. To get your own shea butter production business plan in nigeria, pay n10,000 to. Nigeria is the leading exporter of shea nuts and shea butter in the world. The milling and roasting of the kernel prior to butter extraction is also laborious and tedious. Jul 17, 2017 th e upgraded technology reduced the drudgery and laborious nature of the traditional processing method with respect to the processing time, quantity and quality of the fi nal shea butter product. Shea nut butter extraction involves procurement of dried nuts from suppliers. However, little is known on the butter quantity involved in trade, due to lack of records kept by those involved. Shea butter and its processing impacts on the environment in.
Shea butter extraction technologies academic journals. Pdf this article explores the use of field experimentation in presenting an account of input inventory, material quantities, and the process flow. The process of shea butter production is very long and difficult. An article from aak personal care shea butter extract. Introduction shea nut sn is contained in the fruit of shea tree st plant vitellaria paradoxa which grows in the wild and uncultivated state in most parts of african savannah zones. Steven tuinstra a dutchman entered service of igo sa on the 1st august 2009 in the position of general director.
The shea is used in the production of cocoa butter equivalents cbe or improvers up to 5% content by weight is allowed under eu regulations on chocolate, other confectionaries and margarine. The economic viability of smallscale shea butter processing in. Shea butter is used as a raw material in the production of shortening and margarine for several bakery products like puff pastry. The present presentation on establish and carry out performance evaluation of shea butter production plant. The other categories machines, housing, diesel and oil, and transportation only contribute a total of 0. The semi mechanized method of shea butter processing makes a good use of a crusher taking the place of the mortar and pestle in breaking the kernel into tiny units for roasting. Possible uses, process of transformation and aspects of marketing. Shea butter sb production by mechanical extraction me was optimised by box behnken bb.
1205 388 120 34 1434 399 147 1020 1554 292 496 666 1662 951 397 1184 1682 430 59 441 113 694 121 346 406